Vestil HBD series User Manual download pdf

Revised 03-03

A company dedicated to solving ergonomic and

material handling problems since 1955

Contents

Warnings and Safety Instructions................... 1

Receiving Instructions .................................... 1

Installation Instructions ...................................2

Routine Maintenance Instructions ..................2

Operation Instructions .................................... 3

Power Unit Operation ..................................4-5

Air Bleed Instructions ..................................... 5

Motor and Transformer Diagram..................... 6

WARNINGS & SAFETY INSTRUCTIONS

Ensure that all employees understand and follow the

following instructions!!!

• Read and understand the owner's manual before using or

servicing the dumper.

• The load must be removed from the chute and the chute

fully lowered before any work is performed on the lift.

• Ensure that all safety and warning labels stay in place and

are legible. See the label page in this manual.

• The dumper's frame must be securely anchored to the floor.

See the installation instructions.

• Do not use the dumper if any damage or unusual noise is

observed.

• Always watch the chute and the barrel carefully when the

dumper in operation.

• Do not perform any modifications to the dumper without the

manufacturer's approval. Failure to receive authorization

for changes to the equipment could void the warranty.

• Maintenance and repairs are to be done only by personnel

qualified to perform the required work.

• Do not use brake fluid or jack oils in the hydraulic system.

If oil is needed, use an anti-wear hydraulic oil with a

viscosity grade of 150 SUS at 100°F, (ISO 32 cSt @ 40°C),

or Dexron transmission fluid.

• Use only replacement parts either supplied or approved by

the manufacturer.

RECEIVING INSTRUCTIONS

Every unit is thoroughly tested and inspected prior

to shipment. However, it is possible that the unit may incur

damage during transit. If you see damage when unloading,

make a note of it on the BILL OF LADING.

HYDRAULIC BOX DUMPER

SERIES HBD

HYDRAULIC BOX DUMPER

series HBD

VESTIL MANUFACTURING CORPORATION

P.O. Box 507, Angola, IN 46703

Phone (260) 665-7586 • Fax (260) 665-1339

[email protected] • www.vestil.com

OWNER'S

MANUAL

Remove all packing and strapping material. Inspect

for damage. IF DAMAGE IS EVIDENT, FILE A CLAIM

WITH THE CARRIER IMMEDIATELY! Also, check the unit

size, type of power unit, etc., to ensure the dumper is cor-

rect for the intended application.

Electrical Schematic (1-4K) ...........................7

Electrical Schematic (6K) ..............................8

Hydraulic Schematic .....................................9

Exploded Parts Drawing .............................10

Parts List ............................................... 11-12

Troubleshooting Guide ................................13

Warning Label Identification ........................14

Limited Warranty .........................................15

1 2 3 4 5 6 ... 15 16

Summary of Contents

Page 1 - OWNER'S

1Revised 03-03A company dedicated to solving ergonomic andmaterial handling problems since 1955.ContentsWarnings and Safety Instructions...

Page 2 - INSTALLATION INSTRUCTIONS

10EXPLODED PARTS DRAWINGfor 2,000 & 4,000 lb. units1011EXPLODED PARTS DRAWINGfor 6,000 lb. units12131416181715209191654387212

Page 3 - OPERATION INSTUCTIONS

11PARTS LISTValid for 1,000 lb. to 6,000 lb. capacitiesITEM NO.12345678910N/S11DESCRIPTIONGuard, Left SideGuard, Right SideHold-Down Tube, OuterHold-D

Page 4 - POWER UNIT'S OPERATION

12ELECTRIC - 1-4K HBDValid for 1-4,000 lb. capacities only. Contact the factory for 6,000 lb. capacity units.ITEM NO.161717A17B17C17D17E1818A1920DESCR

Page 5

131.) Power unit doesn't run when "UP"button is pressed.2.) Motor runs properly, chute doesn'tmove. Motor and pump not noisy.3.) M

Page 6

14WARNING LABEL IDENTIFICATIONMAKE SURE ALL WARNING LABELS ARE IN PLACE!MANTENGASEALEJADO CUANDO SEESTA OPERANDOSE TENIR À DISTANCELORS DUFONCTIONNEME

Page 7 - ELECTRICAL SCHEMATIC

15DATE OF SERVICE:_____/_____/_____WORK DONE BY:______________________________SERVICE PER-FORMED:_____________________________________________________

Page 8

16Scissor Lift TableXIIIIIXIXVIVIIVIIIVIVIIIIXTime is money.Increased productivityequals greater profitability,cost minimization and workercompatibili

Page 9 - HYDRAULIC SCHEMATIC

2INSTALLATION INSTRUCTIONSReview this entire page before installing the dumper.Consult the factory in the event there are questions or problems at the

Page 10 - EXPLODED PARTS DRAWING

3OPERATION INSTUCTIONSLOADING:The box dumper is designed for loads in open-topped box containers measuring at least 1/2 as wide and 3/4 as deep as the

Page 11 - PARTS LIST

4POWER UNIT'S OPERATIONThe electric / hydraulic box dumper utilizes an electric motor directly coupled to gear-type hydraulic pump to produce the

Page 12 - HYDRAULIC - 1-4K HBD

5POWER UNIT'S OPERATION - continuedIN THE EVENT THAT THE CHUTE CREEPS DOWN SLOWLY AFTER RELEASING THE "DOWN" CONTROL, IT WILL BENECESSA

Page 13 - TROUBLESHOOTING GUIDE - HBD

6MOTOR & TRANSFORMER CONNECTION DIAGRAMS

Page 14 - WARNING LABEL IDENTIFICATION

7ELECTRICAL SCHEMATICfor 2,000 & 4,000 lb. Capacity Units

Page 15 - LIMITED WARRANTY

8ELECTRICAL SCHEMATICfor 6,000 lb. Capacity Units

9HYDRAULIC SCHEMATICRVCVDVFC